Cal Flame FPT-50 manuals

Cal flame FPT-50 Repair Manual (166 pages)

Brand: Cal-flame | Category: Fireplaces | Size: 14.84 MB |

English

Table of contents

CURSOR TIER 3

1

13 CURSOR ENGINES

3

TURBOCOMPOUND (F3C)

3

Introduction

5

SYMBOLS - Warnings

7

Service operations

7

GENERAL WARNINGS

9

INTRODUCTION

10

F3C CURSOR ENGINES

10

INTRODUCTION 7

11

Bonding and screening

12

UPDATING

15

SECTION 1

17

General specifications

17

F3CE0684A*E001

19

F3CE0684B*E003

19

LEFT-HAND SIDE VIEW

21

RIGHT-HAND SIDE VIEW

21

Figure 1

21

Figure 2

21

FRONT VIEW

22

REAR VIEW

22

Figure 3

22

Figure 4

22

TOP VIEW

23

Figure 5

23

Figure 6

24

Figure 7

24

Figure 8

25

Figure 9

25

Figure 10

26

LUBRICATION DIAGRAM

27

F3CE0684A*E001 Engine

27

F3CE0684B*E003 Engine

28

Overpressure valve

29

Oil pump

29

Oil pressure control valve

30

Heat exchanger

30

Thermostatic valve

31

Engine oil filters

31

By-pass valve

31

Figure 22

32

ILLUSTRATIVE DIAGRAM

32

Thermostat

33

Water pump

33

TURBOCHARGER

34

TURBOCOMPOUND SYSTEM

35

SECTION 2

37

SECTION 2 - FUEL

38

FUEL SUPPLY DIAGRAM

40

Injector-pump

41

Fuel pump

41

SECTION 3

43

Industrial application

43

CLEARANCE D ATA

45

PART ONE

47

MECHANICAL COMPONENTS

47

ENGINE OVERHAUL PROCEDURE

49

Disassembling

49

Engine assembly

57

ENGINE FLYWHEEL

61

Fitting camshaft

62

Fitting pump-injectors

63

Camshaft timing

64

Phonic wheel timing

66

1and6atTDC 6 1 5

67

ENGINE COMPLETION

69

PART TWO

77

ELECTRICAL EQUIPMENT

77

ENGINE RIGHT-HAND SIDE VIEW

79

ENGINE LEFT-HAND SIDE VIEW

79

BLOCK DIAG

81

EDC control unit PIN-OUT

84

6 8 16 9 15 22

84

36 29302331

84

INJECTOR PUMP

86

Fuel temperature sensor

88

Flywheel pulse transmitter

89

Alternator for F3CE0684B*E003

92

Alternator for F3CE0684A*E001

93

Starting motor

94

PRE/POST-HEATING RESISTANCE

95

EDC SYSTEM FUNCTIONS

96

PART THREE - TROUBLESHOOTING

99

FAULT CODE

102

SECTION 4

105

GENERAL CHARACTERISTICS

107

ASSEMBLY CLEARANCE DATA

109

* measured on ∅ of 130 mm

110

ENGINE OVERHAUL

115

ENGINE REMOVAL AT THE BENCH

115

REPAIR OPERATIONS

116

CYLINDER BLOCK

116

Checks and measurements

116

Cylinder liners

117

Replacing cylinder liners

118

Crankshaft

119

MAIN BEARING HOUSING

121

NOMINAL DIAMETER

121

Checking crankshaft end float

129

ASSEMBLING THE ENGINE ON THE

130

Piston rings

134

Connecting rod

135

Mounting the piston rings

136

Piston protrusion check

137

CYLINDER HEAD

138

Valve removal

138

Valve guides

139

Replacing of valve guides

140

Replacing injector cases

140

Assembly

141

Checking injector protrusion

142

Camshaft

143

Bushings

144

VALVE SPRINGS

146

ROCKER SHAFT

147

TIGHTENING TORQUE

149

SECTION 5

153

SECTION 5 - TOOLS

154

Appendix

163

APPENDIX

164

Cal flame FPT-50 Operations Instructions (48 pages)

Brand: Cal-flame | Category: Fireplaces | Size: 2.13 MB |

English

Turkish

Table of contents

Installation and

1

Operating

1

Instructions

1

1 2 5 6 7

2

1 9 12 13

2

Motor Rated Voltage : P1-07

3

Motor Rated Current : P1-08

3

Declaration of Conformity

6

Electromagnetic Compatibility

6

1. Introduction

7

572N20P7

8

200-240V 10% - 3 Phase Input

9

380-480V 10% - 3 Phase Input

9

3. Mechanical Installation

10

3.11.3 Frame Size 4

14

3.11.4 Frame Size 5

14

3.11.5 Frame Size 6 & 7

15

4. Electrical Installation

16

4.8 Control Terminal Wiring

18

4.9 Connection Diagram

18

Page 19

19

5. Managing the Keypad

20

5.4 Drive Operating Displays

21

5.6 Drive Operating Displays

22

5.10 Terminal Control

24

5.11 Keypad Control

25

6.0 Parameters

26

Page 27

27

7. Digital Input Functions

28

8. Extended Parameters

30

Page 31

31

Page 32

32

Page 33

33

Page 34

34

Page 35

35

Page 36

36

Page 37

37

Page 38

38

Reserved parameter

38

9.0 Serial Communications

39

9.2.3 Modbus Parameter Access

40

10.0 Technical Data

41

Page 42

42

11. Troubleshooting

43

11.1 Fault Messages

43

Fault Code

44

Page 45

45

Page 46

46

Page 47

47

82-P2MAN-FN_V1.10

48

82-HVMAN-FN_V1.11

48

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