Cal Flame Portable Spa Owner's Manual

2004 Owner’s ManualUSA and CanadaDuplication without written consent is strictly prohibited.This Owner’s Manual is for spas manufactured after January

Page 8 Revised 01/01/04110 VOLT INSTALLATION INFORMATIONAlways Follow Applicable Local, State, Federal Codes and Guidelines.1. Use only a dedicated el

Cal Spas Clear Water Plan (Bromine cont.)Day Three (Friday)1. Test spa water using test strips. (Be sure to check the expiration date prior to use.)

Frequently Asked Chemical Questions: Q: My pH is High and my Alkalinity is low, What do I do?A: Adjust your Alkalinity first, even if it throws the

Page 48 Owner’s Manual Cal Spas ChemicalsBromine/ChlorineStarter Kit#CH07000290/#CHE07000295When used as directed, this prod-uct is effective as a spa

1100YEARSTENSpa Shell / Structural Warranty:This Limited Warranty is effective for Victory Series spas manufactured after January 1, 2004YEARSTENYEARS

362003 Warranty Information:See your selling dealer for a copy of the applicable warranty, details, and any questions you may have regarding the warra

37WinterizingIn many areas of the country the temperature drops below 32˚F. C.A.I. recommends that you always have your spa full ofwater and running

Replacement Part Reference Card:SHELL:1. Granite Repair Kit Galaxy Green: ACR034000202. Spa Cover: V-100:ACC01000590 V-200/300:ACC1001250V400/500/700

2004 Owner’s ManualUS and CanadaH SERIES7000 and 9000ELECTRONIC CONTROLDuplication without written consent is strictly prohibited.This Owner’s Manual

Table of ContentsBenefits of Owning a Cal Spa ...2Safety Inst

Revised 01/01/04 Page 9220 VOLT INSTALLATION INFORMATIONAll 220-volt spas are required to have a GFCI breaker and should only be wired by a licensed e

Page 2 Owner’s ManualBENEFITS OF OWNING A CAL SPAWarm Water WorkoutsAlmost any exercise that can be done on land, including walking or jogging, can be

SAFETY INSTRUCTIONSWhen installing and using this electrical equipment, basic safety precautions should always be followed.READ AND FOLLOW ALL INSTRUC

Hyperthermia DangerProlonged exposure to hot air/water can induce hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches

BASIC SPA INFORMATIONThe following operating and maintenance instructions are very important and must be followed carefully. Withthe proper care and m

Page 6Owner’s ManualDELIVERY AND SET-UPPlease make a record of the following. It will be valuable if service is required.Cal Spa Model:Cal Spa Serial

Owner’s Manual Page 7Provide A View With Your SpaThink about the direction you will be facing when sitting in your spa. Do you have a special landscap

Page 8 Owner’s ManualPREPARING A GOOD FOUNDATIONYour spa needs a solid and level foundation. The area that it sits on must be able to support the weig

Owner’s Manual Page 9ELECTRICAL INSTALLATION110-Volt InstallationAlways follow applicable local, state and federal code and guidelines.1. Use only a d

Page 10 Owner’s Manual 220V InstallationAll 220V spas are required to have a dedicated 50-Amp GFCI breaker and should only be wired by a licensedelect

Owner’s Manual Page 11Electrical Installation Owner’s ManualFigure 3. GFCI Hook-Up

10

Page 12 Owner’s ManualSTARTING YOUR PORTABLE SPANOTE: Be careful not to over-tighten the plumbing fittings.NOTE: Never run the spa with the gate valve

Owner’s Manual Page 13FILTER MAINTENANCE Portable Spas:Filtration starts on electronically-controlled spas as soon as the pumps are primed and water

Page 14 Owner’s ManualOPERATING INSTRUCTIONSYour new Cal Spa is very versatile. You can direct the flow of water and air through various locations thr

Owner’s Manual Page 15Cal Zone Quest 2000 Ozonator Your new Cal Zone Quest 2000 Ozonator is a state-of-the-art bacteria killing machine. This unit wil

Page 16 Owner’s ManualAir Venturies Air venturies are the smaller knobs located around the top of your spa. Each one will let you add a mixture ofair

Owner’s Manual Page 177000 and 9000 ELECTRONIC OPERATION7000 and 9000 Electronic Operation Owner’s ManualFigure 9. 7000 and 9000 (w/Clock) Electronic

Owner’s Manual 7000 and 9000 Electronic OperationPage 18 Owner’s ManualInitial Start Up7000 and 9000One Pump EquipmentWhen the spa is powered on, it

Owner’s Manual Page 19Optional Filter Cycle ProgrammingPress Time and then “ModeProg” within 3 seconds and the display will show PROGRAM, FILTER 1, an

Owner’s Manual 7000 and 9000 Electronic OperationPage 20 Owner’s ManualOption (optional Blower, Mister or a 3rdPump)Option - Press the Option button

Owner’s Manual Page 215000, 7000 and 9000 Electronic Operation Owner’s Manual Freeze ProtectionIf the temperature sensors detects a drop of 44ÞF on th

Revised 01/01/04 Page 11STARTING UP YOUR PORTABLE SPAFilling and Powering-up Your Cal Spa:1. Once spa is placed on an approved surface and is connecte

Cal Spas Flow Diverter Owner’s ManualPage 22 Owner’s ManualCAL SPAS FLOW DIVERTERThe Cal Spas Flow Diverter system uses one or more motorized valve(s)

Owner’s Manual Page 23Clear Water Plan Owner’s Manual CAL SPAS CLEAR WATER PLANGreat spa water is easily achieved when the right chemicals are used

Page 24 Owner’s ManualOwner’s Manual Clear Water Plan SAFETY1. This plan and its chemical dosages are intended for Cal Spas Chemicals only. Most chemi

Owner’s Manual Page 25 Clear Water Plan Owner’s ManualStay With The PlanStaying With PlanSpa owners who enjoy the cleanest water with a minimum time i

Page 26 Owner’s Manual Owner’s Manual Filters and Filtration FILTERS AND FILTRATIONExclusive Bio-Clean Filter CartridgeThe filter cartridge is design

Owner’s Manual Page 27Cleaning and Maintenance Owner’s ManualCLEANING AND MAINTENANCECloudy WaterEveryone experiences cloudy water at one time or anot

Page 28 Owner’s ManualOwner’s Manual Cleaning and MaintenanceFoam Gone (Foam Prevention and Assistance)Foamy water is caused by soft water; however, t

Owner’s Manual Page 29Cleaning and Maintenance Owner’s ManualMulti-Purpose Cleaner (Spa finish cleaning)Cal Spas Multi-Purpose Cleaner is an essentia

Page 30 Owner’s ManualOwner’s Manual Water and Your SpaWATER AND YOUR SPAThe following section will describe the water in your spa and how different e

Owner’s Manual Page 31Owner’s Manual Water and Your SpaControlling pH (Potential Hydrogen)1. Always follow printed instructions on the bottle and/or p

Page 12 Revised 01/01/04STARTING UP YOUR INGROUND, CHAMPION, OR OLYMPIANSPAFilling and Powering-up Your Cal Spa1. Once your spa is installed inground

Page 32 Owner’s ManualWater and Your Spa Owner’s ManualCalcium and ScaleCalcium in one of the few minerals that does not dissolve in hot water. In fac

Owner’s Manual Page 33Owner’s Manual Water and Your SpaStain and Scale Prevention (Weekly Mineral Control)As part of your Cal Spas Clear Water Plan, w

Page 34 Owner’s Manual3. Add 2oz. of Oxidizer Shock weekly into the spa with all the jets set on high speed and the spa cover at least half off for 30

Cal Spas Clear Water PlanPrior to filling a spa for the first time, or after a routine draining, you will want to follow this start-up plan toextend w

Page 36 Owner’s ManualEvery 3 to 4 months1. Drain and clean your spa with Multi-Purpose Cleaner.2. Polish the acrylic surface with Fast Sheen.3. Clean

Owner’s Manual Frequently Asked QuestionOwner’s Manual Page 37FREQUENTLY ASKED QUESTIONSQ: When is the best time to use Oxidizer?A: Every week as desc

Warranty Information Owner’s ManualPage 38 Owner’s Manual WARRANTY INFORMATIONSee your Cal Spas dealer for a copy of the applicable warranty, details

Owner’s Manual AppendixOwner’s Manual Page 39WinterizingIn many areas of the country, the temperature drops below 32ÞF. C.A.I. recommends that you al

Appendix Owner’s ManualPage 40 Owner’s ManualAPPENDIXThe items that will be covered in this section will consist of the following:ChemicalsWarranty In

Owner’s Manual Cal Spa Entertainment SystemOwner’s Manual Page 41CAL SPA SPLASH STEREO SYSTEMFigure 11. Cal Spas Splash Stereo SystemThis system can b

13Filter MaintenancePortable Spas: Filtration starts on electronically controlled spas as soon as the pumps are primed and water flow is steady. As t

Page 42 Owner’s Manual Cal Spas ChemicalsBromine/ChlorineStarter Kit#CH07000290/#CHE07000295When used as directed, this prod-uct is effective as a spa

Page 44 Owner’s Manual Parts List Owner’s ManualPARTS LISTPart Number DescriptionSHELLACR03400000 ACRYLIC REPAIR KITACR034000094 QUARITE REPAIR KIT S

Owner’s Manual Parts ListOwner’s Manual Page 45PLUMBINGPLU21702723 ADJ CLUSTER STORM METAL SC STAINLESS (CS2121529-2SS)PLU21700748 BARREL ASSY, PULSE

LITELIT16100150 5" SPA LIGHT(2EA) ASSEMBLY COMPLETE '2003LIT16100151 BULB, #912 12.8V 100A 12.8W, JUMBO SPA LIGHT, '03 [813-4370]LIT161

Owner’s Manual Page 47Owner’s Manual Parts ListELECTRICALELE09900395 FUSE 25A POWER INPUTELE09900400 FUSE 20A POWER INPUTELE09700085 220/110V CONVERS

Parts List Owner’s ManualPage 48 Owner’s ManualCABINETWOO27513356 CAB DOOR PNL 32 1/2 X 43 1/2, CAL SELECT, REDWOO27513357 CAB FRNT PNL 24 1/2 X 7 1/

Owner’s Manual Parts ListOwner’s Manual Page 49CABINETWOO27513406 CAB SIDE PNL 24 1/2 X 48 1/4, CAL SELECT, REDWOO27513407 CAB SIDE PNL 24 1/2 X 58 1

C.A.I. Customer Relations Department1462 East Ninth StreetPomona, CA 91766Toll Free: 1-800-CAL-SPASFax: 1-909-629-3890 www.calspas.com

2004 Owner’s ManualUS and CanadaJOURNEY SERIES5000 - 5300ELECTRONIC CONTROLDuplication without written consent is strictly prohibited.This Owner’s Man

Page 14 Revised 01/01/04FILTER MAINTENANCE(Continued)Inground and Olympian Spas Outdoor Equipment1. Turn the power off at breaker.2. If your spa is eq

Table of ContentsBenefits of Owning a Cal Spa ...2Safety Inst

Page 2 Owner’s ManualBENEFITS OF OWNING A CAL SPAWarm Water WorkoutsAlmost any exercise that can be done on land, including walking or jogging, can be

SAFETY INSTRUCTIONSWhen installing and using this electrical equipment, basic safety precautions should always be followed.READ AND FOLLOW ALL INSTRUC

Hyperthermia DangerProlonged exposure to hot air/water can induce hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches

BASIC SPA INFORMATIONThe following operating and maintenance instructions are very important and must be followed carefully. Withthe proper care and m

Page 6Owner’s ManualDELIVERY AND SET-UPPlease make a record of the following. It will be valuable if service is required.Cal Spa Model:Cal Spa Serial

Owner’s Manual Page 7Provide A View With Your SpaThink about the direction you will be facing when sitting in your spa. Do you have a special landscap

Page 8 Owner’s ManualPREPARING A GOOD FOUNDATIONYour spa needs a solid and level foundation. The area that it sits on must be able to support the weig

Owner’s Manual Page 9ELECTRICAL INSTALLATION110-Volt InstallationAlways follow applicable local, state and federal code and guidelines.1. Use only a d

Page 10 Owner’s Manual 220V InstallationAll 220V spas are required to have a dedicated 50-Amp GFCI breaker and should only be wired by a licensedelect

Revised 01/01/04 Page 15GENERAL OPERATING INSTRUCTIONSYour new Cal Spa is very versatile, you can direct the flow of water and air through various loc

10

Page 12 Owner’s ManualSTARTING YOUR PORTABLE SPANOTE: Be careful not to over-tighten the plumbing fittings.NOTE: Never run the spa with the gate valve

Owner’s Manual Page 13FILTER MAINTENANCE Portable Spas:Filtration starts on electronically-controlled spas as soon as the pumps are primed and water

Page 14 Owner’s ManualOPERATING INSTRUCTIONSYour new Cal Spa is very versatile. You can direct the flow of water and air through various locations thr

Owner’s Manual Page 15Cal Zone Quest 2000 Ozonator (Figure 6)Your new Cal Zone Quest 2000 Ozonator is a state-of-the-art bacteria killing machine. Thi

Page 16 Owner’s ManualAir Venturies (Figure 7)Air venturies are the smaller knobs located around the top of your spa. Each one will let you add a mixt

Owner’s Manual Page 175000 ELECTRONIC OPERATIONWhen first powered-up, the 5000 Electronic System (Figure 8) will perform a self-diagnostic check and t

Owner’s Manual 5000 Electronic OperationPage 18 Owner’s ManualPump EquipmentOne Pump EquipmentDepress the ‘Jets’ (Figure 10) button once to activate

Owner’s Manual Page 19Setting Filtration CyclesYour spa will automatically filter itself twice a day. To set the filtration time, turn off the power t

Page 20 Owner’s ManualOwner’s Manual Multi-Color Spa Light OperationMULTI-COLORED SPA LIGHT OPERATIONThis section will discuss the operation of the M

Page 16 Revised 01/01/04Cal Zone Quest 2000 OzonatorYour new Cal Zone Quest 2000 Ozonator is a state-of-the-art bacteria killing machine. This unit w

Cal Spas Clear Water Plan™Great spa water is easily achieved when the right chemicals are used and a Clear Water Plan is implemented.The key to clean,

Safety:1. This plan and its chemical dosages are intended for Cal Spas Chemicals only. Most chemical manufactures use different chemical for-mulas a

Stay with the PlanStaying with the Plan:Spa owners who enjoy the cleanest water with a minimum time investment, all have one thing in common: they use

Filters and Filtration:Exclusive Bio-Clean Filter Cartridge:The average filter cartridge is designed to remove dirt, sand, minerals, phosphates, bathe

Cloudy Water: Cloudy Water:Everyone experiences cloudy water at one time or another.The number one cause of cloudy water is the spa user and the thing

Enzyme Oil Gone: (Oil Remover)Enzyme Oil Gone:This chemical will help break-down excessive amounts of body and other oils in the spa water.Body oil, p

Example:Spa owners that use their spa three (3) or four (4) times a week will have lower pH than spa owners who use their spa once or twice aweek. Ev

Controlling The Total Alkalinity: Controlling The Total Alkalinity:1. Always follow printed instructions on the bottle and/or packages.2. Always adj

Calcium Hardness: (Hard and Soft Water)Do Not Use Soft Water When Filling Your Spa This is primarily for two reasons. 1. Soft water tends to be ve

Use of Foam Gone:Foam Gone should be used sparingly. This product does not remove foam from your water, it only offers a temporary solution.The recom

Revised 01/01/04 Page 17GENERAL OPERATING INSTRUCTIONS (Continued)Pure Water System (Optional)The Pure Water System is designed to remove the chemical

Multi-Purpose Cleaner (Spa finish cleaning)Cal Spas’ Multi-Purpose Cleaner is an essential part of maintaining your spas finish. Through normal use,

Sanitizers: (Bromine and Chlorine)How Sanitizers Work:Sanitizers such and Bromine and Chlorine, basically kill bacteria and other organic waste by bre

Sanitizers: (Bromine and Chlorine)Chlorine:Chlorine is generally in liquid form. However, in spa applications you will only want to use Granular Chlo

Cal Spas Clear Water Plan (Start up)Prior to filling a spa for the first time or after a routine draining, you will want to follow this start-up plan

Cal Spas Clear Water Plan (Bromine cont.)Day Three (Friday)1. Test spa water using test strips. (Be sure to check the expiration date prior to use.)

Frequently Asked Chemical Questions: Q: My pH is High and my Alkalinity is low, What do I do?A: Adjust your Alkalinity first, even if it throws the

Page 48 Owner’s Manual Cal Spas ChemicalsBromine/ChlorineStarter Kit#CH07000290/#CHE07000295When used as directed, this prod-uct is effective as a spa

Page 40 Owner’s ManualParts List Owner’s ManualPARTS LISTDescriptionPart NumberPlumbingAccu Therapy Jet (940123MG) PLU21702702Micro Flow Jet PLU217024

Owner’s Manual Parts ListOwner’s Manual Page 41Description Part NumberELECTRICALControl Box CS 5000 ELE09000197Control Box CS 5300 ‘03 (3 Pump) ELE090

2004 Owner’s ManualUSA and CanadaPneumatic Series1100 Electronic Series2300 Electronic Series5000 Electronic Series7000 Electronic Series9000 Electron

Page 18 Revised 01/01/04UpThis button allows the user to cycle Up from one though seven massage modes one at a time. Each mode offersa different pulsa

Description Part NumberCABINETSDoor Panel, Grey, Jet Wood Cabinet 26”x43 1/2” WOO27513194Door Panel, Grey, Jet Wood Cabinet 28”x43 1/2” WOO27513159Doo

C.A.I. Customer Service Department1462 East Ninth StreetPomona, CA 91766Toll Free: 1-800-CAL-SPASFax: 1-909-629-3890 www.calspas.com

2004 Owner’s ManualUS and CanadaSIGNATURE SERIES5000, 7000 and 9000ELECTRONIC CONTROLDuplication without written consent is strictly prohibited.This O

Table of ContentsBenefits of Owning a Cal Spa ...2Safety Inst

Page 2 Owner’s ManualBENEFITS OF OWNING A CAL SPAWarm Water WorkoutsAlmost any exercise that can be done on land, including walking or jogging, can be

SAFETY INSTRUCTIONSWhen installing and using this electrical equipment, basic safety precautions should always be followed.READ AND FOLLOW ALL INSTRUC

Hyperthermia DangerProlonged exposure to hot air/water can induce hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches

BASIC SPA INFORMATIONThe following operating and maintenance instructions are very important and must be followed carefully. Withthe proper care and m

Page 6Owner’s ManualDELIVERY AND SET-UPPlease make a record of the following. It will be valuable if service is required.Cal Spa Model:Cal Spa Serial

Owner’s Manual Page 7Provide A View With Your SpaThink about the direction you will be facing when sitting in your spa. Do you have a special landscap

Revised 01/01/04 Page 19FITNESS SERIES INSTRUCTIONSThe fitness series spas put the fun back into fitness. This comes with everything you need for a h

Page 8 Owner’s ManualPREPARING A GOOD FOUNDATIONYour spa needs a solid and level foundation. The area that it sits on must be able to support the weig

Owner’s Manual Page 9ELECTRICAL INSTALLATION110-Volt InstallationAlways follow applicable local, state and federal code and guidelines.1. Use only a d

Page 10 Owner’s Manual 220V InstallationAll 220V spas are required to have a dedicated 50-Amp GFCI breaker and should only be wired by a licensedelect

Owner’s Manual Page 11Electrical Installation Owner’s ManualFigure 3. GFCI Hook-Up

Page 12 Owner’s ManualSTARTING YOUR PORTABLE SPANOTE: Be careful not to over-tighten the plumbing fittings.NOTE: Never run the spa with the gate valve

Owner’s Manual Page 13FILTER MAINTENANCE Portable Spas:Filtration starts on electronically-controlled spas as soon as the pumps are primed and water

Page 14 Owner’s ManualOPERATING INSTRUCTIONSYour new Cal Spa is very versatile. You can direct the flow of water and air through various locations thr

Owner’s Manual Page 15Cal Zone Quest 2000 Ozonator Your new Cal Zone Quest 2000 Ozonator is a state-of-the-art bacteria killing machine. This unit wil

Page 16 Owner’s ManualAir Venturies Air venturies are the smaller knobs located around the top of your spa. Each one will let you add a mixture ofair

Owner’s Manual Page 175000, 7000 and 9000 ELECTRONIC OPERATIONWhen first powered-up, the 5000 Electronic System (Figure 8) will perform a self-diagnos

Page 20 Revised 01/01/04FITNESS SERIES EXERCISE PROGRAMMany people have never performed resistance training and/or may not fully understand the benefi

Owner’s Manual 5000, 7000 and 9000 Electronic OperationPage 18 Owner’s ManualInitial Start UpOne Pump EquipmentWhen the spa is powered on, it will d

Owner’s Manual Page 19Optional Filter Cycle ProgrammingPress Time and then “ModeProg” within 3 seconds and the display will show PROGRAM, FILTER 1, an

Owner’s Manual 5000, 7000 and 9000 Electronic OperationPage 20 Owner’s ManualOption (optional Blower, Mister or a 3rdPump)7000 and 9000Option - Pres

Owner’s Manual Page 215000, 7000 and 9000 Electronic Operation Owner’s Manual Freeze ProtectionIf the temperature sensors detects a drop of 44˚F on th

Cal Spas Flow Diverter Owner’s ManualPage 22 Owner’s ManualCAL SPAS FLOW DIVERTERThe Cal Spas Flow Diverter system uses one or more motorized valve(s)

Cal Spas Clear Water Plan™Great spa water is easily achieved when the right chemicals are used and a Clear Water Plan is implemented.The key to clean,

Safety:1. This plan and its chemical dosages are intended for Cal Spas Chemicals only. Most chemical manufactures use different chemical for-mulas a

Stay with the PlanStaying with the Plan:Spa owners who enjoy the cleanest water with a minimum time investment, all have one thing in common: they use

Filters and Filtration:Exclusive Bio-Clean Filter Cartridge:The average filter cartridge is designed to remove dirt, sand, minerals, phosphates, bathe

Cloudy Water: Cloudy Water:Everyone experiences cloudy water at one time or another.The number one cause of cloudy water is the spa user and the thing

Revised 01/01/04 Page 21Start upWhen first powered up, flip the selector switch to the Freeze Protection Mode and the spa will run and heat tothe temp

Enzyme Oil Gone: (Oil Remover)Enzyme Oil Gone:This chemical will help break-down excessive amounts of body and other oils in the spa water.Body oil, p

Example:Spa owners that use their spa three (3) or four (4) times a week will have lower pH than spa owners who use their spa once or twice aweek. Ev

Controlling The Total Alkalinity: Controlling The Total Alkalinity:1. Always follow printed instructions on the bottle and/or packages.2. Always adj

Calcium Hardness: (Hard and Soft Water)Do Not Use Soft Water When Filling Your Spa This is primarily for two reasons. 1. Soft water tends to be ve

Use of Foam Gone:Foam Gone should be used sparingly. This product does not remove foam from your water, it only offers a temporary solution.The recom

Multi-Purpose Cleaner (Spa finish cleaning)Cal Spas’ Multi-Purpose Cleaner is an essential part of maintaining your spas finish. Through normal use,

Sanitizers: (Bromine and Chlorine)How Sanitizers Work:Sanitizers such and Bromine and Chlorine, basically kill bacteria and other organic waste by bre

Sanitizers: (Bromine and Chlorine)Chlorine:Chlorine is generally in liquid form. However, in spa applications you will only want to use Granular Chlo

Cal Spas Clear Water Plan (Start up)Prior to filling a spa for the first time or after a routine draining, you will want to follow this start-up plan

Cal Spas Clear Water Plan (Bromine cont.)Day Three (Friday)1. Test spa water using test strips. (Be sure to check the expiration date prior to use.)

Page 22 Revised 01/01/04PNEUMATIC OPERATION (Continued)Hi Limit Your spa is equipped with a High Limit Safety Switch that will automatically shut down

Frequently Asked Chemical Questions: Q: My pH is High and my Alkalinity is low, What do I do?A: Adjust your Alkalinity first, even if it throws the

Page 48 Owner’s Manual Cal Spas ChemicalsBromine/ChlorineStarter Kit#CH07000290/#CHE07000295When used as directed, this prod-uct is effective as a spa

Warranty Information Owner’s ManualPage 38 Owner’s Manual WARRANTY INFORMATIONSee your Cal Spas dealer for a copy of the applicable warranty, details

Owner’s Manual AppendixOwner’s Manual Page 39WinterizingIn many areas of the country, the temperature drops below 32˚F. C.A.I. recommends that you al

Appendix Owner’s ManualPage 40 Owner’s ManualAPPENDIXThe items that will be covered in this section will consist of the following:ChemicalsWarranty In

Owner’s Manual Cal Spa Entertainment SystemOwner’s Manual Page 41CAL SPA ENTERTAINMENT SYSTEMSplash Stereo SystemFigure 11. Cal Flame Entertainment Sy

Cal Spas Entertainment System Owner’s ManualPage 42 Owner’s Manual17” TV Monitor Operation: (Optional)Turning On the TV Monitor:Once the TV has been o

Owner’s Manual Cal Spa Entertainment SystemOwner’s Manual Page 4321 2017139141074B5A5B191815161112864A123Figure 12. 17” TV Remote1. Power - Turns the

Owner’s Manual Cal Spas Entertainment SystemPage 44 Owner’s Manual42” TV Monitor and Lift Operation: (Optional)Figure 13. 42” Plasma Display ScreenThi

Revised 01/01/04 Page 23Temperature Adjustment (Range 80°F to 104°F)The display screen will always display the actual water temperature.Example: The

Owner’s Manual Cal Spas Entertainment SystemOwner’s Manual Page 4517689423510Figure 14. 42” TV Remote1. Remote Control Cable Jack (not included)2. Dis

Cal Spas Entertainment System Owner’s ManualPage 46 Owner’s ManualCal Spas Entertainment System OperationDVD Player and Surround Sound Processor (Opti

Owner’s Manual Cal Spas Entertainment SystemOwner’s Manual Page 47Operating the DVD System In TV Mode:Figure 16. DVD PlayerThe DVD system is used to

Page 50 Owner’s Manual Parts List Owner’s ManualPARTS LISTDescription Part NumberSHELLACR03400000 ACRYLIC REPAIR KITACR03400020 QUARITE REPAIR KITACR

Owner’s Manual Parts ListOwner’s Manual Page 51Description Part NumberPLUMBINGPLU21700748 BARREL ASSY, PULSE SS CX (CS2126519-2SS)PLU21700747 BARREL A

DescriptionPart NumberLITELIT16100150 5" SPA LIGHT(2EA) ASSEMBLY COMPLETE '2003LIT16100151 BULB, #912 12.8V 100A 12.8W, JUMBO SPA LIGHT, &ap

Description Part NumberCABINETSWOO27513307 CAB BACK PNL 24 1/2 X 49 1/4, CAL SELECT, REDWOO27513308 CAB BACK PNL 24 1/2 X 49 1/4, CAL SELECT, GREYWOO2

Parts List Owner’s ManualPage 54 Owner’s ManualDescriptionPart NumberCABINETSWOO27513361 CAB FRNT PNL 24 1/2 X 7, CAL SELECT, REDWOO27513362 CAB FRNT

Owner’s Manual Page 55Owner’s Manual Parts ListDescription Part NumberCABINETSWOO27513409 CAB SIDE PNL 24 1/2 X 68 1/2, CAL SELECT, GREYWOO27513410 CA

C.A.I. Customer Service Department1462 East Ninth StreetPomona, CA 91766Toll Free: 1-800-CAL-SPASFax: 1-909-629-3890 www.calspas.com

Page 24 Revised 01/01/041100 ELECTRONIC OPERATION (Continued)Setting Filtration CyclesYour spa will automatically filter itself twice a day. Set to t

2004 Owner’s ManualUS and CanadaCLASSIC SERIES5000, 7000 and 9000ELECTRONIC CONTROLDuplication without written consent is strictly prohibited.This Own

Table of ContentsBenefits of Owning a Cal Spa ...2Safety Inst

Page 2 Owner’s ManualBENEFITS OF OWNING A CAL SPAWarm Water WorkoutsAlmost any exercise that can be done on land, including walking or jogging, can be

SAFETY INSTRUCTIONSWhen installing and using this electrical equipment, basic safety precautions should always be followed.READ AND FOLLOW ALL INSTRUC

Hyperthermia DangerProlonged exposure to hot air/water can induce hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches

BASIC SPA INFORMATIONThe following operating and maintenance instructions are very important and must be followed carefully. Withthe proper care and m

Page 6Owner’s ManualDELIVERY AND SET-UPPlease make a record of the following. It will be valuable if service is required.Cal Spa Model:Cal Spa Serial

Owner’s Manual Page 7Provide A View With Your SpaThink about the direction you will be facing when sitting in your spa. Do you have a special landscap

Page 8 Owner’s ManualPREPARING A GOOD FOUNDATIONYour spa needs a solid and level foundation. The area that it sits on must be able to support the weig

Owner’s Manual Page 9ELECTRICAL INSTALLATION110-Volt InstallationAlways follow applicable local, state and federal code and guidelines.1. Use only a d

Revised 01/01/04 Page 25Self-DiagnosticsDisplay Messages for the 1100 Series SpasMessage Meaning Action RequiredELECTRICAL RATING FOR 1100 SERIES SPAS

Page 10 Owner’s Manual 220V InstallationAll 220V spas are required to have a dedicated 50-Amp GFCI breaker and should only be wired by a licensedelect

Owner’s Manual Page 11Electrical Installation Owner’s ManualFigure 3. GFCI Hook-Up

Page 12 Owner’s ManualSTARTING YOUR PORTABLE SPANOTE: Be careful not to over-tighten the plumbing fittings.NOTE: Never run the spa with the gate valve

Owner’s Manual Page 13FILTER MAINTENANCE Portable Spas:Filtration starts on electronically-controlled spas as soon as the pumps are primed and water

Page 14 Owner’s ManualOPERATING INSTRUCTIONSYour new Cal Spa is very versatile. You can direct the flow of water and air through various locations thr

Owner’s Manual Page 15Cal Zone Quest 2000 Ozonator Your new Cal Zone Quest 2000 Ozonator is a state-of-the-art bacteria killing machine. This unit wil

Page 16 Owner’s ManualAir Venturies Air venturies are the smaller knobs located around the top of your spa. Each one will let you add a mixture ofair

Owner’s Manual Page 175000, 7000 and 9000 ELECTRONIC OPERATIONWhen first powered-up, the 5000 Electronic System (Figure 8) will perform a self-diagnos

Owner’s Manual 5000, 7000 and 9000 Electronic OperationPage 18 Owner’s ManualInitial Start UpOne Pump EquipmentWhen the spa is powered on, it will d

Owner’s Manual Page 19Optional Filter Cycle ProgrammingPress Time and then “ModeProg” within 3 seconds and the display will show PROGRAM, FILTER 1, an

Initial Start upWhen first powered up, the system will perform a self-diagnostic check, then it will automatically heat and maintain 100˚F until you c

Owner’s Manual 5000, 7000 and 9000 Electronic OperationPage 20 Owner’s ManualOption (optional Blower, Mister or a 3rdPump)7000 and 9000Option - Pres

Owner’s Manual Page 215000, 7000 and 9000 Electronic Operation Owner’s Manual Freeze ProtectionIf the temperature sensors detects a drop of 44˚F on th

Cal Spas Flow Diverter Owner’s ManualPage 22 Owner’s ManualCAL SPAS FLOW DIVERTERThe Cal Spas Flow Diverter system uses one or more motorized valve(s)

Cal Spas Clear Water Plan™Great spa water is easily achieved when the right chemicals are used and a Clear Water Plan is implemented.The key to clean,

Safety:1. This plan and its chemical dosages are intended for Cal Spas Chemicals only. Most chemical manufactures use different chemical for-mulas a

Stay with the PlanStaying with the Plan:Spa owners who enjoy the cleanest water with a minimum time investment, all have one thing in common: they use

Filters and Filtration:Exclusive Bio-Clean Filter Cartridge:The average filter cartridge is designed to remove dirt, sand, minerals, phosphates, bathe

Cloudy Water: Cloudy Water:Everyone experiences cloudy water at one time or another.The number one cause of cloudy water is the spa user and the thing

Enzyme Oil Gone: (Oil Remover)Enzyme Oil Gone:This chemical will help break-down excessive amounts of body and other oils in the spa water.Body oil, p

Example:Spa owners that use their spa three (3) or four (4) times a week will have lower pH than spa owners who use their spa once or twice aweek. Ev

2300 ELECTRONIC OPERATION (continued)Jet 1 Controls One Speed Pumps:Depress the Jets 1 pad once to activate the high-speed pump. Depress the Jets 1 pa

Controlling The Total Alkalinity: Controlling The Total Alkalinity:1. Always follow printed instructions on the bottle and/or packages.2. Always adj

Calcium Hardness: (Hard and Soft Water)Do Not Use Soft Water When Filling Your Spa This is primarily for two reasons. 1. Soft water tends to be ve

Use of Foam Gone:Foam Gone should be used sparingly. This product does not remove foam from your water, it only offers a temporary solution.The recom

Multi-Purpose Cleaner (Spa finish cleaning)Cal Spas’ Multi-Purpose Cleaner is an essential part of maintaining your spas finish. Through normal use,

Sanitizers: (Bromine and Chlorine)How Sanitizers Work:Sanitizers such and Bromine and Chlorine, basically kill bacteria and other organic waste by bre

Sanitizers: (Bromine and Chlorine)Chlorine:Chlorine is generally in liquid form. However, in spa applications you will only want to use Granular Chlo

Cal Spas Clear Water Plan (Start up)Prior to filling a spa for the first time or after a routine draining, you will want to follow this start-up plan

Cal Spas Clear Water Plan (Bromine cont.)Day Three (Friday)1. Test spa water using test strips. (Be sure to check the expiration date prior to use.)

Frequently Asked Chemical Questions: Q: My pH is High and my Alkalinity is low, What do I do?A: Adjust your Alkalinity first, even if it throws the

Page 48 Owner’s Manual Cal Spas ChemicalsBromine/ChlorineStarter Kit#CH07000290/#CHE07000295When used as directed, this prod-uct is effective as a spa

Table of ContentsSafety Instructions ...2Basic Spa Inform

2300 ELECTRONIC OPERATION (continued)Setting the Temperature lockThis feature allows you to lock-in a temperature into the system. When engaged the s

Warranty Information Owner’s ManualPage 38 Owner’s Manual WARRANTY INFORMATIONSee your Cal Spas dealer for a copy of the applicable warranty, details

Owner’s Manual AppendixOwner’s Manual Page 39WinterizingIn many areas of the country, the temperature drops below 32˚F. C.A.I. recommends that you al

Appendix Owner’s ManualPage 40 Owner’s ManualAPPENDIXThe items that will be covered in this section will consist of the following:ChemicalsWarranty In

Owner’s Manual Cal Spa Entertainment SystemOwner’s Manual Page 41CALSPAS ENTERTAINMENT SYSTEMSplash Stereo SystemFigure 11. Cal Flame Entertainment Sy

Cal Spas Entertainment System Owner’s ManualPage 42 Owner’s Manual17” TV Monitor Operation: (Optional)Turning On the TV Monitor:Once the TV has been o

Owner’s Manual Cal Spa Entertainment SystemOwner’s Manual Page 43Figure 12. 17” TV Remote1. Power - Turns the TV Off/On.2. Memory - Store favorite cha

Owner’s Manual Cal Spas Entertainment SystemPage 44 Owner’s Manual42” TV Monitor and Lift Operation: (Optional)Figure 13. 42” Plasma Display ScreenThi

Owner’s Manual Cal Spas Entertainment SystemOwner’s Manual Page 45Figure 14. 42” TV Remote1. Remote Control Cable Jack (not included)2. Display - Pres

Cal Spas Entertainment System Owner’s ManualPage 46 Owner’s ManualCal Spas Entertainment System OperationDVD Player and Surround Sound Processor (Opti

Revised 01/01/04 Page 29Temperature Adjustment (Range 80°F to 104°F)The display screen will always display the actual water temperature. To display t

Owner’s Manual Cal Spas Entertainment SystemOwner’s Manual Page 47Operating the DVD System In TV Mode:Figure 16. DVD PlayerThe DVD system is used to

Page 50 Owner’s Manual Parts List Owner’s ManualPARTS LISTPart NumberDescriptionSHELLACR03400000 ACRYLIC REPAIR KITACR034000094 QUARITE REPAIR KIT SP

Owner’s Manual Parts ListOwner’s Manual Page 51PLUMBINGPLU21702723 ADJ CLUSTER STORM METAL SC STAINLESS (CS2121529-2SS)PLU21700748 BARREL ASSY, PULSE

LITELIT16100150 5" SPA LIGHT(2EA) ASSEMBLY COMPLETE '2003LIT16100151 BULB, #912 12.8V 100A 12.8W, JUMBO SPA LIGHT, '03 [813-4370]LIT161

Owner’s Manual Page 53Owner’s Manual Parts ListELECTRICALELE09900395 FUSE 25A POWER INPUTELE09900400 FUSE 20A POWER INPUTELE09700085 220/110V CONVERS

Parts List Owner’s ManualPage 54 Owner’s ManualCABINETWOO27513356 CAB DOOR PNL 32 1/2 X 43 1/2, CAL SELECT, REDWOO27513357 CAB FRNT PNL 24 1/2 X 7 1/

Owner’s Manual Parts ListOwner’s Manual Page 55CABINETWOO27513406 CAB SIDE PNL 24 1/2 X 48 1/4, CAL SELECT, REDWOO27513407 CAB SIDE PNL 24 1/2 X 58 1

®®SP-1137®UCSPFOUNDED1926C.A.I. Customer Service Department1462 East Ninth StreetPomona, CA 91766Toll Free: 1-800-CAL-SPASFax: 1-909-629-3890 www.cals

Page 30 Revised 01/01/045000 ELECTRONIC OPERATION (cont.)Jet Controls One pump equipment:Depress the Jets pad once to activate the low speed pump. De

5000 ELECTRONIC OPERATION (cont.)Automatic Time outsThe low-speed or optional circulation pump will automatically turn itself off after 4 hours if it

Page 32 Revised 01/01/04(Flashing)Self-DiagnosticsDisplay Messages for 5000 Electronic Spas“Overheat” The spa hasshut down. Either the spa hasreached

7000 AND 9000 ELECTRONIC OPERATIONThese instructions will describe features and options that your particular spa may not be equipped with. Initial St

7000 and 9000 Electronic Operation Owner’s ManualJets 2: (Optional on 7000) Press the “Jets 2” button once toturn pump 2 on or off, and to shift betwe

Inadequate water detected in heater.Inadequate water detected in heater. (Displayson third occurrence of “dr” message.) Spa isshut down,When your spa

7000 and 9000 Electronic Operation Owner’s ManualPeriodic Reminder Messages (Press the “Mode” button to reset a displayed reminder)Message Frequency A

Revised 01/01/04 Page 37CHAMPION SPA INFORMATIONThe Champion spa allows the operator to swim or relax in one spa. This spa is controlled by the 2300

Page 2 Revised 01/01/04IMPORTANT SAFETY INSTRUCTIONSWhen installing and using this electrical equipment, basic safety precautions should always be fol

Page 38 Revised 01/01/04OLYMPIAN SPA INFORMATIONThe Olympian spa is the best of both worlds. Swimming and exercising in the swim area and relaxing in

CAL SPAS ENTERTAINMENT SYSTEMThis system can be used to listen to AM or FM Stereo signals, CD’s and also audio from the optional DVD and TVTuner on o

Page 40 Revised 01/01/04Cal Spas Automatic Pop-up Operation (Optional)Raising and Lowering the SystemLet’s start our entertainment experience by raisi

15” TV Monitor Operation (Optional)Once the TV has been raised (either by manual or automatic operation) you will be able to operate the TV withthe si

Page 42 Revised 01/01/04WARNING: DVD System and remote control are NOT waterproof or water-resistant. Water damage is notcovered by the manufacturers

Revised 01/01/04 Page 43Operating the DVD System In TV Mode88.7The DVD system is used to feed the audio signal form the TV Tuner to the stereo. You w

Cal Spas Clear Water Plan™Great spa water is easily achieved when the right chemicals are used and a Clear Water Plan is implemented.The key to clean,

Safety:1. This plan and its chemical dosages are intended for Cal Spas Chemicals only. Most chemical manufactures use different chemical for-mulas a

Stay with the PlanStaying with the Plan:Spa owners who enjoy the cleanest water with a minimum time investment, all have one thing in common: they use

Filters and Filtration:Exclusive Bio-Clean Filter Cartridge:The average filter cartridge is designed to remove dirt, sand, minerals, phosphates, bathe

IMPORTANT SAFETY INSTRUCTIONS (Continued)WARNING RISK OF INJURY:a.) Before entering a spa, the user should measure the water temperature with an accu

Cloudy Water: Cloudy Water:Everyone experiences cloudy water at one time or another.The number one cause of cloudy water is the spa user and the thing

Enzyme Oil Gone: (Oil Remover)Enzyme Oil Gone:This chemical will help break-down excessive amounts of body and other oils in the spa water.Body oil, p

Example:Spa owners that use their spa three (3) or four (4) times a week will have lower pH than spa owners who use their spa once or twice aweek. Ev

Controlling The Total Alkalinity: Controlling The Total Alkalinity:1. Always follow printed instructions on the bottle and/or packages.2. Always adj

Calcium Hardness: (Hard and Soft Water)Do Not Use Soft Water When Filling Your Spa This is primarily for two reasons. 1. Soft water tends to be ve

Use of Foam Gone:Foam Gone should be used sparingly. This product does not remove foam from your water, it only offers a temporary solution.The recom

Multi-Purpose Cleaner (Spa finish cleaning)Cal Spas’ Multi-Purpose Cleaner is an essential part of maintaining your spas finish. Through normal use,

Sanitizers: (Bromine and Chlorine)How Sanitizers Work:Sanitizers such and Bromine and Chlorine, basically kill bacteria and other organic waste by bre

Sanitizers: (Bromine and Chlorine)Chlorine:Chlorine is generally in liquid form. However, in spa applications you will only want to use Granular Chlo

Cal Spas Clear Water Plan (Start up)Prior to filling a spa for the first time or after a routine draining, you will want to follow this start-up plan

Page 4 Revised 01/01/04BASIC SPA INFORMATIONYour new Cal Spa has been engineered with a high-powered water pump that pushes water through various ther

Cal Spas Clear Water Plan (Bromine cont.)Day Three (Friday)1. Test spa water using test strips. (Be sure to check the expiration date prior to use.)

Frequently Asked Chemical Questions: Q: My pH is High and my Alkalinity is low, What do I do?A: Adjust your Alkalinity first, even if it throws the

Page 48 Owner’s Manual Cal Spas ChemicalsBromine/ChlorineStarter Kit#CH07000290/#CHE07000295When used as directed, this prod-uct is effective as a spa

Page 62 Revised 01/01/042004 WARRANTY INFORMATIONC.A.I. warranties the 2004 model year Majestic, Fiesta, and promotional spas equipment for one year f

Revised 01/01/04 Page 63WinterizingIn many areas of the country the temperature drops below 32˚F. C.A.I. recommends that you always have yourspa full

HOW TO REMOVE PILLOWTO REMOVE PILLOWS:USE A FLAT SCREWDRIVERPLACE THE FLAT SCREWDRIVERINTO THE PILLOW PEGS ANDTAKE OUT PILLOW AS SHOWN.INCORRECT WAYDO

HOW TO REMOVE PILLOW cont.Remove pillow by grabbing from these points of the pillow Remove pillow by grabbing from these points of the pillow Owner’s

2004 Owner’s ManualUSA and CanadaVictory Series1500 ElectronicDuplication without written consent is strictly prohibited.This Owner’s Manual is for sp

Table of ContentsSafety Instructions ...2Basic Spa Inform

QUICK REFERENCE INFORMATIONSet Up and DeliveryElectrical1. 110-volt spas will require a 20 amp dedicated receptacle.2. 220-volt spas will require a 50

2IMPORTANT SAFETY INSTRUCTIONSWhen installing and using this electrical equipment, basic safety precautions should always be followed, including the f

Important Safety Instructions (Continued)WARNING RISK OF INJURY:a.) Before entering a spa, the user should measure the water temperature with an accu

4Basic Spa InformationYour new Cal Spa has been engineered with a high-powered water pump that pushes water through various therapy jets, whichwill re

Quick Reference InformationSet Up and Delivery:Electrical:1. 110-volt spas will require a 20 amp dedicated receptacle.2. 220-volt spas will require a

6Quick Reference Information (Continued)General Chemical Maintenance Information: (500-Gallon Spa)Start-up:a. Add 3 oz. of “Iron Out” or 16 oz. of “M

7Set-Up and Delivery InstructionsGetting Ready for Delivery and Set-up of Your New Cal SpaPlanning For Delivery of Your Portable Spa:a. Your 110-Volt

8110 Volt Installation InformationAlways Follow Applicable Local, State, Federal Codes and Guidelines.1. Use only a dedicated electrical line with a 2

9220 Volt Installation InformationAll 220-volt spas are required to have a GFCI breaker and should only be wired by a licensed electrician. To ensure

10

11Starting Up Your Portable SpaFilling and Powering-up Your Cal Spa:1. Once spa is placed on an approved surface and is connected to the correct elect

Page 6 Revised 01/01/04QUICK REFERENCE INFORMATION (Continued)3. Filtration Settings and Recommendations:a. F2= Two hours of filtration every twelve (

12Filter MaintenancePortable Spas: Filtration starts on electronically controlled spas as soon as the pumps are primed and water flow is steady. As t

13General Operating InstructionsYour new Cal Spa is very versatile, you can direct the flow of water and air through various locations throughout your

14Cal Zone Quest 1000 Ozonator (Available on V-300, though V-800 spas)Your new Cal Zone Quest 1000 Ozonator is a state-of-the-art bacteria killing mac

151500 Electronic OperationTemperature Adjustment (Range 80°F to 104°F)The display screen will always display the actual water temperature.Example: T

161500 Electronic Operation(Continued)Setting Filtration CyclesYour spa will automatically filter itself twice a day. Set to the filtration time, tur

17Self-DiagnosticsDisplay Messages for the 1500 Series SpasMessage Meaning Action RequiredELECTRICAL RATING FOR 1500 SERIES SPAS 120/240 Volt Converti

Cal Spas Clear Water Plan™Great spa water is easily achieved when the right chemicals are used and a Clear Water Plan is implemented.The key to clean,

Safety:1. This plan and its chemical dosages are intended for Cal Spas Chemicals only. Most chemical manufactures use different chemical for-mulas a

Stay with the PlanStaying with the Plan:Spa owners who enjoy the cleanest water with a minimum time investment, all have one thing in common: they use

Filters and Filtration:Exclusive Bio-Clean Filter Cartridge:The average filter cartridge is designed to remove dirt, sand, minerals, phosphates, bathe

Revised 01/01/04Page 7SET-UP AND DELIVERY INSTRUCTIONSGetting Ready for Delivery and Set-up of Your New Cal SpaPlanning For Delivery of Your Portable

Cloudy Water: Cloudy Water:Everyone experiences cloudy water at one time or another.The number one cause of cloudy water is the spa user and the thing

Enzyme Oil Gone: (Oil Remover)Enzyme Oil Gone:This chemical will help break-down excessive amounts of body and other oils in the spa water.Body oil, p

Example:Spa owners that use their spa three (3) or four (4) times a week will have lower pH than spa owners who use their spa once or twice aweek. Ev

Controlling The Total Alkalinity: Controlling The Total Alkalinity:1. Always follow printed instructions on the bottle and/or packages.2. Always adj

Calcium Hardness: (Hard and Soft Water)Do Not Use Soft Water When Filling Your Spa This is primarily for two reasons. 1. Soft water tends to be ve

Use of Foam Gone:Foam Gone should be used sparingly. This product does not remove foam from your water, it only offers a temporary solution.The recom

Multi-Purpose Cleaner (Spa finish cleaning)Cal Spas’ Multi-Purpose Cleaner is an essential part of maintaining your spas finish. Through normal use,

Sanitizers: (Bromine and Chlorine)How Sanitizers Work:Sanitizers such and Bromine and Chlorine, basically kill bacteria and other organic waste by bre

Sanitizers: (Bromine and Chlorine)Chlorine:Chlorine is generally in liquid form. However, in spa applications you will only want to use Granular Chlo

Cal Spas Clear Water Plan (Start up)Prior to filling a spa for the first time or after a routine draining, you will want to follow this start-up plan